Tarai aunoa me ona āhuatanga. Tarai multispindle koki roa aunoa CnC. Production me te tukatuka o ngā wāhanga i runga i lathes aunoa

ka karanga tarai aunoa i te workpieces mīhini motuhake i hanga e te kahore te whai wāhitanga o te kaimahi. Ko atu te utu atu i mua utu o tenei momo o te taputapu. Heoi, whakaaro te whakamahi te ki kia atu watea. E hanga aunoa ngā mahi katoa i runga i enei mihini. te aroturuki i Haumaru anake hoki te uta billets me aroturuki te kounga o te wahi hua.

Putanga o mihini aunoa

He maha ngā momo o taua taputapu. Ka taea te hanga Manufacturing o nga wahi i runga i kotahi-muka maha-muka ranei mīhini aunoa. Ko te hanganga rerekē iti ratou. takoto te rerekētanga anake i roto i te meka e taputapu pērā i te tarai aunoa kotahi-muka, koki e meatia e te whakamahi i anake tetahi o te taputapu mahi. Ko te hoahoa o mihini maha-muka i te maha. Na roto i te momo o workpieces kua wehea mīhini katoa CnC ki:

• whakairo;

• hōhā;

• lobotokarnye;

• tahuri me te mira;

• Capstan me pourewa;

• koki roa.

E whakamahia mihini tapahi mō ngā momo katoa o ngā mahi tahuri, whakakopa - hoki te machining papatipu nui. mihini Lobotokarnye whakamahia mō te vytachivaniya porotakaroa, frontal me hua koeke. Kei te whakamahia ngā taputapu mira mo te tukatuka te tauturu. mīhini pourewa tarai whakamahia mō te hanga wāhanga o āhua matatini. Mō e, he aha e te wāhanga roa o mihini me he aha e nga āhuatanga o ratou hoahoa i roto i ngā taipitopito katoa kōrero i raro nei.

Vahe lathes aunoa

Ka rite ki i roto i mihini tikanga, te taputapu o tenei momo hua mahi pērā i:

• porotakaroa koki wä roa, ka marere papa;

• tukatuka koeke waho;

• nicking, pito tukatuka me karapiti;

• rua hōhā;

• kōhao;

• threading;

• reefing;

• Āhua Grinding.

hoahoa General

tarai āhua-aunoa, me te aunoa katoa rite mīhini tikanga, kupu, hangaia ki te tango etahi wahi o te workpiece i roto i te huringa o te muri. Na roto i te hoahoa, momo rerekē o te taputapu e taea rerekē nui. Heoi, he noa nga āhuatanga taketake mō te nuinga o ngā momo. I roto i te hoahoa o tetahi tarai ngā: anga, mua, me te tailstock, te hariata. hangaia te whakamutunga e ki te pupuri i te taputapu me te neke i te reira i roto i te aronga tika. Kawenga mō tenei tukanga ko te pūwhāngai motuhake.

I te taputapu headstock pērā i te mīhini tarai, takai miro eke me te tikanga mō te huri i te tere. Pūmau reira rawa kaha, no te mea e taea ai te wiri tuku ki te workpiece me te whakaiti i te kounga o te wahi oti. whakaritea headstock muka te i runga i ahunga me te rawa ki te whakaaro fakato'oaloto motuhake (koropiko cartridges ranei). Kei te peia ia i roto i te motini e te pūkaha kotahi i roto i te tōnā.

He rerekē (kōaro, V-āhua, flat) kia te whakamahi i roto i lathes Tāpare. Ko reira kia rite tika rite taea te huānga hoahoa. Tetahi ine arahi ki te whakaiti nui i roto i te kounga o ngā hua hangaia.

whakamahia te tailstock te ki mau tonu i roto i te koki o workpieces roa. Kei te nuinga o te wā kei te reira i te taha o te tepu, me te kiia i roto i te watea tino mo te hanga o te tūranga wahi.

Ka taea e lathes aunoa e te whakamahi i aunoa pūmana o pūmana ranei. Mai i te āhuatanga taputapu ohie CnC o tenei momo i roto i taua i te workpiece i roto i tenei take, kei te hoki whangai aunoa i te tukatuka. kia rite rawa mihini CnC ki taua tua.

Rerekē mihini tikanga i mihini

te kupu e taea te kawea te mahi i runga i ngā mīhini o tenei momo i te taua rite te taputapu tarai ohie. takoto te rerekētanga i roto i te meka e nga wahi tahuri i runga i ngā mīhini hanga e te huringa etaeta tomu'a. I te mahi mīhini tikanga, i muri i oti hanga o tetahi wahi, ka taea e puta tonu ki ētahi atu vytachivaniyu. I runga i te changeover aunoa o cams e te reira e rave rahi haora, me te mahi mea mo reira - he ra torutoru.

Scope o te whakamahi

lathes Aunoa i te mahi nui ki runga ake i mihini tikanga. No te mea o ratou changeovers auau arahi ki te mate o te wa production, te whakamahi i te taputapu te tikanga production nui-tauine. Ano, mai te mea tino utu te taputapu e tika ana, he mea tika ki te whakamahi i te reira anake, ki te reira te mea he hiahia mo te hanga o ngā wāhanga o ngā āhua tino matatini ki te rota o ngā whakawhitinga. Tino maha whakamahi hinonga mīhini tino motuhake o tenei momo, te tikanga mo te hanga o tetahi wahi kotahi te rōpū iti o ngā hua ranei.

mihini Maha-muka

Tenei ahua o te taputapu tarai aunoa whakamahia i roto i hinonga mō te hanga papatipu o ngā wāhanga i roto i ngā āhua rerekē me te rahi. He rerekē i lathes kotahi-muka, whakamahia te nuinga hoki hanga rangatū o ngā tuhinga rite enei. E rua ngā momo o mihini:

• Whakapae. Ko te painga matua o enei mihini ngāwari utanga o te rauemi tīmatanga. Na reira, te whakamahi i ratou te wahi e hāngai kai tokotoko tonu.

• Poutū. Plus e whakaaro mihini maha-muka o tenei momo ki te kia iti. A tuu i roto i te ruma o tenei momo o te taputapu e kore tango rawa nui.

ētahi wā e taea te whakamahi Maha-muka tarai aunoa i iti-rota production. Otiia anake, ki te rite rawa ki CnC.

Tarai ki te pae pūwhāngai

tata tenei momo o te taputapu kua meinga piki haere. Whakamahia mīhini koki wä roa mo te hanga o ngā kōrero te nuinga iti he āhua tino matatini. He āhuatanga motuhake o ratou hanganga ko te aroaro o te headstock pūkoro. whakamahia rawhi taputapu momo mīhini i roto i te collet taua. Protivoshpindelya i retireti mīhini matenga eke i runga i tiketike-pū kaiarahi rārangi.

Ko te taa o tenei momo o taputapu mīhini, i roto i era atu mea, he iti i roto i te rahi. rohe mahi hoki e kore e whānui rawa ratou. Mihini o tenei momo mahi tikanga i te tere tino tiketike.

Ka taea te whakamahi tarai koki wä roa e rua i roto i te papatipu me te i roto i te hanga papatipu o ngā wāhanga. Nuinga o ngā wā i tēnei momo o te taputapu e whakamahia ana i roto i te whatu, hiko, me te mea ahumahi. Incisors i roto i taua mīhini e tāuta i roto i te caliper me neke anake i roto i te aronga whakapae. Mihini whakamahia i roto i te hanga o te koki wä roa e rua kotahi-muka, me te maha-muka.

mihini retireti upoko CnC hangaia ki te mahi i ngā mahi pēnei i:

• Tahuri ngā wāhanga;

• Grooving me te mahuetanga;

• rua whanau pāpaku;

• tukatuka āhua papa;

• threading te roto, ki waho;

• whakamahinga o rua;

• knurling te mata waho;

• mira o splines i te tīwiri;

• kōhao.

Ka taea te tukatuka mata i runga i ngā mīhini o tenei momo rawa rerekē: koeke, porotakaroa, ka marere atu, me ētahi atu momo katoa o āpitihanga e whakamahia ana ki te whakamana mihini ahopou koki ... Hei tauira, ki te whakamahi o rakau tuku whakaiti te kākahu o te cams me nga Clogs pushrods.

ngā hoahoa mīhini ahopou koki

whakaritea Headstock o taua mihini kei i runga i te mata o te anga o runga. I roto i te mua o ia i reira he he shelfplasty motuhake hangaia ki te tāuta i ngā pūrere atu. I te tihi o tona manureva tāuta tautoko poutū, me i te hoki - mutu piu. taputapu Mana pērā i hua he tarai ōna-aunoa e te pūnaha o cams me camshafts, whakaritea i roto i te anga.

Ko te painga matua

Ko nga painga o te mīhini koki wä roa matua ngā:

• taea ki te whiwhi papa ahuahu, me te koeko te whakamahi i tapatapahi prismatic;

• kounga mata maeneene o ngā hua oti;

• te taea o tapahi e rua me te tuaka o te wahi, a puta noa i reira;

• te taea o awhiowhio iti tau, tohu me pukapuka.

kia kawea ai ngā wāhanga tukatuka i runga i lathes aunoa o tenei momo i roto i ki te tika mōrahi.

parau tumu o te mahi

I roto i te tukatuka, homai te rauemi tīmata te kore anake i runga i taua mihini, nekehanga hurihuri, rite mua, engari paneke ano hoki - me te tuaka. Kaihahau ratou i roto i te taputapu pērā i automatics pae lathes koki roa, neke perpendicularly anake ki te rakau. E puta ana i roto i te tukatuka o nga ope toropā e whenumi lunette. Faaore i katoa o wiri me deflections me reira whakarite machining pū tiketike.

motini huringa kuia me ngā taputapu mō ngā taputapu mīhini, retireti mīhini upoko tohua cams ïa mo tenei tūemi ngā. Tata eke i runga i te take motuhake, te maha o takaí e taea te huri, tae atu i te tere aumou o te muka.

Ratonga mīhini ahopou koki

Ko te mahi o tenei momo o ngā mihini e ohie. Ko, o te akoranga, e rapu ratou etahi tiaki. Hei tauira, i roto i te tikanga ki te whakamatao i te pūnaha ki te mahi pai, he mea e tika ana ki te wā huri te hinu. Kei te hoki te reira i marama horoi pati wai tūtohutia. Ko te hoahoa o te pūnaha meangiti hoki ngā te tātari ki te kia horoia ki te auautanga taua. Ki te ū ki ēnei tūtohutanga kia whakahauanga. Repair o tarai aunoa - he utu.

CnC Machinery

Ka rite ki kua whakahuatia, atu kia kia rite rawa nga mihini tikanga mo te hanga o ngā wāhanga whakarewa ki CnC. E nuitia pūnaha mana taua whakamahia i roto i te kaupapa e te hangaia tarai aunoa mo te hanga o nga wahi i roto i te raupapa production-tauine iti ranei. Whakamahia i roto i te pūmanawa CnC taea koutou ki:

• tukatuka aunoa;

• whakapai ake i te kounga o te workpiece;

• tino whakaiti tatūnga mīhini wā.

momo rerekē o puku me inverters i roto i te CnC whakamahi mamati. tohu ratou he pūkaha hiko rere i runga i rānei AC DC ranei. Ko te hoahoa kinematic o te mīhini, ka whakamahi i pūoko motuhake ngātahi CnC. taputapu mīhini mahi rawa ki te NC whakamahi te roa mōrahi, rite mahi ratou i te tere tiketike rawa, me te hua. Me kia tino uaua turanga hanga i roto i taua mihini.

koki roa aunoa multispindle CnC

Mau te pūmanawa rawa tau he mea nui atu i te pūnaha rorohiko tāutatia i tona pūmanawa motuhake whakahaere te puku o te mīhini. Tikanga, paerewa i runga i ngā mīhini rawa ki CnC, te whai ake:

• muka;

• meangiti pūnaha;

• subspindle;

• mo te tahu i te rohe mahi;

• pūoko ejection o workpieces;

• sleeve tāupe;

• he pūrere motuhake mō te fariiraa i oti hua;

• taputapu mō te koki waho, me te ā-;

• frontal me hake aia taputapu;

• pūnaha CnC iho.

maha-muka lathes aunoa Simple, kahore CnC koki roa e whakamahia matua mo te hanga o te tau nui o rangatū momo o ngā wāhanga iti, maha wāhanga roa, me te iti, āhua matatini. Ko te whakamutunga te tikanga he āhuatanga hanganga o hou taputapu hauora me te taiwhanga, hikohiko, mataaratanga, me te pera i runga i.

tatūnga CnC hoki taua mīhini hanga hoki e taea ki te whakaputa i te maha nui o ngā hua, engari e kore e te taua, me ngā āhua rerekē (arā wā iti). E whakatakotoria mihini tikanga maha mo te hanga o te tahi mau kōrero motuhake, a kotahi anake. Ko te take i te aunoa "reprogramming" o tenei momo o te taputapu, rite kua whakahuatia - he tino uaua, me te roa o te tukanga. Production downtime i roto i te changeover hoki nui pā tona moni. Na reira, e kore e te whakamahi o mihini tikanga mo te hanga o te rota iti o ngā wāhanga o ngā āhua rerekē whakaaro e tika ana.

tauturu tatūnga CnC ki te whakaoti i tenei raruraru me te ki te whakakotahi i nga painga o te mīhini ki te taea o whakawhänui te whānuitanga o ngā hua hangaia. I roto i te aroaro o te pūnaha mīhini mana tau e taea te hohoro reconfigured. Hei tauira hanga, te huri i te whakauru whakairo kei te tika i runga i te mīhini, kahore te tango i te taata tei mau. Hei huri i te tere o te huringa o nga taputapu me ngā tukanga i roto i te mahi ma te tomo anake uara motuhake i roto i te matapihi i runga i te mīhini CnC.

Manufacturing o ngā wāhanga i runga i lathes aunoa ahopou tahuri CnC: āhuatanga

whakamōkitohia whai wāhitanga o te mahi ina whakamahi i mihini o tenei momo te. hiahiatia te katoa e i te mātanga - he ki te mataara mō te raruraru-free mahi o te taputapu. O te akoranga, te kounga o te hua i roto i tenei take, tei runga i te tika o nga tautuhinga o te mīhini. Na reira, kia rite whīwhiwhi te hōtaka NC.

Ko te mahi matua o te ahumahi e whakamahi taputapu pērā i tarai aunoa, CnC koki roa, ko te hanga o ngā wāhanga ki rite nga tawhā i tohua me i te taua utu iti. Tokotoko e whakamahia ana rite tīmata rauemi hoki taua mīhini te nuinga i kore te manatoko rawa he puka āhuahanga (ara tukuoro). I roto i tenei take, ngāwari taea te tuku i nga hapa katoa me haupūtanga ki te wahi oti. I muri takirihia huri ratou tūranga tere hurihanga ranei kahore taputapu wawaotanga tangata, o te akoranga, e kore e taea e. Tenei whakairo āhuatanga i runga i ngā mīhini i huaina "kainga" ka ko te raruraru matua o hötaka hangarau hinonga. Kei te nuinga o te wā faatiti'aifarohia te reira i na roto i te whakaiti i te tere o aratau tukatuka i runga i te roa katoa o te kotinga. E o te akoranga, arata'i ki te hua i roto i te hanga utu e tika ana ki te hua o te wā pau.

Na, kia whakakahoretia atu o te "tupu" ki te parekura iti rite taea, te whakamahi i hou tono motuhake hōtaka CnC whakahāngaitia meinga ona āhuatanga hihiri o te pūnaha tukatuka. Ratou whakamahi taea ki te tautapa i te aratau tapahi tika te nuinga ki te mate iti o te wā neke atu i te rua.

nga rama pai

Ko te kupu, ko te whakatikatika tika o te mīhini koki wä roa te whakamahi i tētahi hōtaka CnC hua i roto i te hanga o ngā wāhanga iti moni mōrahi. Ko o te akoranga, anake i roto i te kaupapa e te taputapu iho ko o te kounga tiketike. Hanga koki roa mihini CnC he matatini, utu, me te roanga wā. Na reira, ko te pai rawa o taua cars - he mea tino nui, me te kawenga.

A, no te hoko taputapu pērā i mīhini tarai i te wahi tuatahi kia whakarongo ki tona kaihanga. Roaa arotake pai, hei tauira, te pou muka mīhini CnC Swiss tahuri nga rama e whai ake nei:

• raupapa Tornos MultiSwiss.

• LA155F30.

• HJM SQC38.

mihini Tornos

Ko te painga o raupapa te mīhini MultiSwiss ngā mahi matua nui, me te hoahoa ngā ohie. Maha-muka tarai aunoa CnC Tornos rawa ngāwari me hohoro whakaritea, ka whakatikatikaina. I roto i te tikanga ki te mahi i runga i te mīhini taua, e kore koutou e waiho i te tohunga i runga i lathes maha-muka. kawea Whakahaere i roto katoa i te NC. E te aroaro āhuatanga Hangarau o nga mihini i roto i tenei raupapa i roto i te tepu.

tawhā	uara
Tau o toolholders	7 RW.
Ko te diameter mōrahi o te tokotoko	14 mm
Ko te roa mōrahi o ngā wāhanga hangaia	40 mm
maha o na auri e	6 RW.
na auri e tere mōrahi	8000 REV / min
mana	5.6 Kw
tōpana mōrahi	7.5 Numbers
protivoshpindelya Tau	1 pc.
protivoshpindelya tere mōrahi	8000 REV. / Min
mana protivoshpindelya	5 Kw
pūnaha CnC	Fanuc
mīhini Taumaha	7000 kg
ahu	1440x5920x2120 mm

tauira LA155F30

Trehshpindelnye tarai aunoa o tenei tohu ko te piha haapiiraa o te tika "B". E whakaaro ana te painga matua o mihini LA155F30 te tika me te ora ratonga roa. Ahakoa whakamahi i muri roa o enei mīhini taea hapai i ngā wāhanga ki te pū mōrahi. I tua atu, e kore rerekē mihini LA155F30 utu tiketike rawa, me te maintainability.

Āhuatanga lathes aunoa o tenei kaiwhakanao ko e whai ake:

• diameter tokotoko tukatuka min / max - 6/16 mm;

• roa mōrahi o te hua - 160 mm;

• tere muka hurihanga matua - 80-8000 REV / min.

• mana o te pūkaha hiko - 5.5 Kw;

• taimaha automaton - 2270 kg;

• āhuatanga ki te taputapu piri - 5600h900h1720 mm.

Machine HJM SQC38

hoki whakarato Maha-muka tarai aunoa o tenei waitohu wāhanga pū machining mōrahi. Whakamahia tēnei taputapu mo te tiketike-tere machining o ngā wāhanga (koki wä roa me te mira). Kei raro ko nga āhuatanga hangarau HJM SQC38.

tawhā	uara
Ko te tokomaha o te taputapu mana	6 RW.
Ko te diameter mōrahi o te tokotoko	38 mm
Length mōrahi	210 mm
tere hurihuri o te taputapu mana	4000 REV. / Min
protivoshpindelya tere hurihuri	8000 REV. / Min
taimaha mīhini	4500 kg
ahu	2100h1450h1700 mm

mutunga

Ko te kupu, tarai aunoa hou, CnC koki roa - te taputapu he tino ngāwari ki te whakamahi i, hua, me te pono i roto i te nuinga o te wā. Ko te mea tino nui i roto i tona mahi - ko ki te whakamahi i te pūmanawa tino whakaaro. Tenei ka whakapai ake i te moni o te hanga, me te hua hua kounga teitei ki ngā āhuatanga pū.